- Preventive Maintenance Plans - WNS 540 PTO 3G
Before Compressors’ Start-up, Check:
- If all parts are correctly installed
- If all the mechanical parts are tight and properly positioned
- If the alignment and the belt tension is correct
- If the Air Filter Elements are free and clear
- Check if the oil level on the dipstick is between the minimum and maximum
- If the manometer marks {0,0 (zero)} bar
- Verify the existence and placement of Retention Valve
- Verify the existence and placement of Safety Valve
- Rotate at the Power Take (PTO) according to the Compressor (Direction / Rotation – RPM)
Before Compressors’ Start-up, Check:
- If it is possible to visually detect some kind of leak (air and/or oil)
- If all parts are secure and mechanically positioned
- If the air compressor does not present any unusual vibration.
- Check if the oil pressure is always between (1,2 bar and 3,5 bar)
- Check if the air discharge temperature is correct.
- Never stop compressor with: wagon / silo / -> pressurized.
Every 75 hours of operation / 01 month of use -> whichever comes first
- Filing the Air Filter Element
- Complete oil level with the correct lubricant, if necessary.
Every 150 hours of operation / 03 months of use -> whichever comes first
- Replace Air Filter Element
- Complete oil level with the correct lubricant, if necessary.
Every 300 operating hours / 01 years of use -> whichever comes first
- Replace the lubricant oil: (Code: 3244.0120) (5 liters)
- Replace the oil filter: (Code: 3234.0501) (01 piece)
- Replace Air Filter Element: (Code: 3230.1450) (02 pieces)
Every 900 hours of operation / 03 years of use -> whichever comes first
- Suction and discharge valves verification, cleaning if necessary
- Axial seals verification, replace if necessary
- Cylinder Head seals verification, replace if necessary
- Compression set verification, replace if necessary,
- General equipment repair according to the torque table.
Every 1800 hours of operation / 06 years of use -> comes first
- Valve set replacement
- Gaskets and seals set replacement
- Rotating set replacement
- Compression set Replacement
- Internal crankcase cleaning
- Compressor general painting using special ink for high temperature
Note: Aggressive and contaminated environments can change the schedule above. Contact Work Air, in order to execute a new preventive maintenance plan
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